Incident: Tesla Model S and Model X Touchscreen Failures Investigation

Published Date: 2020-11-17

Postmortem Analysis
Timeline 1. The software failure incident involving touchscreen failures on Tesla Model S and Model X vehicles happened between 2012 and 2018 [107428, 109816]. (Note: The exact month and year of the incident are not explicitly mentioned in the articles, but based on the model years of the affected vehicles, the incident likely occurred between 2012 and 2018.)
System 1. Touchscreen system in Tesla Model S sedans and Model X crossover SUVs [107428, 109816] 2. Media control unit (MCU) in Tesla Model S sedans from 2012 to 2018 and Model X crossovers from 2016 to 2018 [109816]
Responsible Organization 1. Tesla [107428, 109816]
Impacted Organization 1. Owners of Tesla Model S sedans and Model X crossover SUVs [107428, 109816] 2. National Highway Traffic Safety Administration (NHTSA) [107428, 109816]
Software Causes 1. The failure incident was caused by concerning incidents of media control unit (MCU) failures resulting in the loss of rearview camera and other safety-related vehicle functions in Tesla Model S and Model X vehicles [Article 109816]. 2. The touchscreens in these Tesla models are equipped with Nvidia Tegra 3 processors with an integrated 8GB memory card, and the failure was attributed to the memory card's cell hardware failing when the storage capacity is reached, resulting in the failure of the MCU [Article 109816].
Non-software Causes 1. Failure of the media control unit (MCU) due to the memory card's cell hardware reaching its storage capacity, resulting in MCU failure [109816]. 2. Hardware issues with the touchscreen, specifically related to the Nvidia Tegra 3 processors and the integrated 8GB memory card [109816].
Impacts 1. Loss of rearview camera functionality, affecting safety-related vehicle functions like defogger functions and turn signal chimes, as well as the Autopilot system [107428, 109816]. 2. Increased latency of response and longer boot-up times reported by users [107428]. 3. Tesla received over 10,000 owner requests to change out the main computer unit (MCU) due to touchscreen failures [107428]. 4. Failure rates over 30% in certain build months and accelerating failure trends after 3 to 4 years in service were observed [107428]. 5. Tesla implemented Over-The-Air (OTA) updates to mitigate the effects of MCU failure, but NHTSA found these updates to be "substantively insufficient" [109816].
Preventions 1. Implementing thorough testing procedures during the development phase to identify and address potential issues with the touchscreen and main computer unit (MCU) [107428, 109816]. 2. Conducting regular maintenance and monitoring of the touchscreen and MCU to detect any early signs of failure and proactively address them before they escalate [107428, 109816]. 3. Ensuring timely and effective software updates to address any known vulnerabilities or issues with the touchscreen and MCU [107428, 109816]. 4. Providing adequate support and warranty coverage for customers experiencing touchscreen and MCU failures to prevent financial burden on owners and maintain customer satisfaction [107428, 109816].
Fixes 1. Replacement of the media control unit (MCU) in affected Tesla Model S and Model X vehicles [107428, 109816] 2. Implementation of more effective over-the-air (OTA) updates to mitigate the effects of MCU failure [107428, 109816] 3. Potential recall of approximately 158,000 affected vehicles by Tesla to address the touchscreen failures [109816]
References 1. National Highway Traffic Safety Administration (NHTSA) [Article 107428, Article 109816] 2. Tesla [Article 107428, Article 109816] 3. Owners of Tesla vehicles [Article 107428] 4. Nvidia [Article 109816]

Software Taxonomy of Faults

Category Option Rationale
Recurring one_organization (a) The software failure incident related to touchscreen failures in Tesla Model S and Model X vehicles has happened again within the same organization (Tesla). The incident has been ongoing and has led to an investigation by the National Highway Traffic Safety Administration, resulting in a request for Tesla to recall approximately 158,000 affected vehicles [Article 109816]. (b) The software failure incident related to touchscreen failures in vehicles has also affected other Tesla models, specifically the 2012-2018 Model S sedans and 2016-2018 Model X crossovers. This indicates that similar incidents have occurred with different models of Tesla vehicles [Article 107428].
Phase (Design/Operation) design, operation (a) The software failure incident related to the design phase is evident in the articles. The touchscreen failures in Tesla Model S and Model X vehicles were attributed to issues with the media control unit (MCU) and the touchscreen itself. The failures were linked to the Nvidia Tegra 3 processors with integrated memory cards, where the hardware failed when the storage capacity was reached, leading to MCU failure [109816]. Additionally, the National Highway Traffic Safety Administration (NHTSA) highlighted that Tesla had implemented Over-The-Air (OTA) updates to mitigate the effects of MCU failure, indicating a design-related issue that required software updates to address [107428]. (b) The software failure incident related to the operation phase is also apparent in the articles. Users reported various issues with the touchscreens in Tesla vehicles, ranging from complete failures to longer boot-up times and increased latency of response [107428]. Furthermore, NHTSA mentioned that the touchscreens in the affected Tesla models were central control hubs for most vehicle functions, indicating that operational use of the touchscreens was critical for the proper functioning of various vehicle systems [107428].
Boundary (Internal/External) within_system (a) within_system: - The software failure incident related to touchscreen failures on Tesla Model S and Model X vehicles is primarily within the system. The failure is attributed to issues with the media control unit (MCU) and the touchscreen itself, affecting various vehicle functions like the rearview camera, defogger, turn signal chimes, and Autopilot [107428, 109816]. - The failure is specifically linked to the memory card's cell hardware within the touchscreen, which fails when the storage capacity is reached, leading to MCU failure [109816]. (b) outside_system: - There is no explicit mention in the articles of the software failure incident being caused by contributing factors originating from outside the system.
Nature (Human/Non-human) non-human_actions, human_actions (a) The software failure incident occurring due to non-human actions: - The touchscreen failures in Tesla Model S and Model X vehicles were attributed to issues with the media control unit (MCU) and the Nvidia Tegra 3 processors with integrated memory cards. These hardware components were reported to fail when reaching storage capacity, leading to the failure of the MCU [109816]. - The failure rates in the investigation were noted to be significantly greater than those in prior recalls involving similar behavior, indicating a non-human factor contributing to the software failure incident [109816]. (b) The software failure incident occurring due to human actions: - Tesla owners reported issues with the touchscreen, including complete failures, longer boot-up times, and increased latency of response. This suggests that user interactions and demands for changes to the main computer unit (MCU) could have contributed to the software failure incident [107428]. - NHTSA mentioned that Tesla had implemented Over-The-Air (OTA) updates to mitigate the effects of MCU failure, but complaints indicated that Tesla required owners to pay for a new MCU when the part was out of warranty. This decision by Tesla could be considered a human action contributing to the software failure incident [107428].
Dimension (Hardware/Software) hardware, software (a) The software failure incident occurring due to hardware: - The touchscreen failures in Tesla Model S and Model X vehicles were attributed to the media control unit (MCU) failures, specifically related to the Nvidia Tegra 3 processors with an integrated 8GB memory card. The failure was explained as the memory card's cell hardware failing when the storage capacity is reached, resulting in the failure of the MCU [109816]. (b) The software failure incident occurring due to software: - The software failure incident in Tesla vehicles was related to touchscreen failures that impacted various vehicle functions. Users reported issues ranging from complete touchscreen failure to longer boot-up times and increased latency of response. Tesla implemented Over-The-Air updates to mitigate the effects of MCU failure, but NHTSA mentioned that these updates were deemed "substantively insufficient" [107428, 109816].
Objective (Malicious/Non-malicious) non-malicious (a) The articles do not mention any indication of the software failure incident being malicious, i.e., caused by contributing factors introduced by humans with the intent to harm the system [107428, 109816]. (b) The software failure incident discussed in the articles is non-malicious. It is related to touchscreen failures in Tesla Model S and Model X vehicles, specifically affecting the media control unit (MCU) and resulting in the loss of rearview camera and other safety-related vehicle functions. The failure is attributed to issues with the Nvidia Tegra 3 processors and the integrated memory card, which fail when the storage capacity is reached, leading to MCU failure. Tesla has attempted to address the problem through over-the-air updates, but the National Highway Traffic Safety Administration (NHTSA) found these updates to be insufficient, prompting the request for a recall [107428, 109816].
Intent (Poor/Accidental Decisions) poor_decisions (a) The software failure incident related to the touchscreen failures in Tesla Model S and Model X vehicles can be attributed to poor decisions made in the design and implementation of the media control unit (MCU) and touchscreen system. The National Highway Traffic Safety Administration (NHTSA) investigation revealed that the touchscreen failures were caused by the memory card's cell hardware failing when the storage capacity is reached, leading to the failure of the MCU [109816]. Additionally, Tesla's use of Nvidia Tegra 3 processors with integrated 8GB memory cards in the touchscreens contributed to the high failure rate observed in these vehicles [109816]. Furthermore, Tesla's response to the issue, including distributing over-the-air updates that were deemed "substantively insufficient" by NHTSA, indicates a lack of effective measures taken by the company to address the root cause of the problem [109816]. This suggests that poor decisions in the design, components, and software updates of the touchscreen system played a significant role in the software failure incident.
Capability (Incompetence/Accidental) development_incompetence (a) The software failure incident related to development incompetence is evident in the articles through the touchscreen failures on Tesla Model S and Model X vehicles. The National Highway Traffic Safety Administration (NHTSA) highlighted that the failure was due to media control unit (MCU) failures, resulting in the loss of rearview camera and other safety-related vehicle functions [107428, 109816]. The failure was attributed to the memory card's cell hardware reaching its storage capacity, leading to the failure of the MCU [109816]. Additionally, NHTSA mentioned that Tesla had implemented over-the-air updates to mitigate the effects of MCU failure, but these updates were deemed "substantively insufficient" [109816]. (b) The software failure incident related to accidental factors is seen in the articles where users reported various issues with the touchscreen, ranging from complete failure to longer boot-up times and increased latency of response [107428]. These issues were not intentional but rather accidental consequences of the touchscreen failures experienced by Tesla vehicle owners.
Duration permanent (a) The software failure incident related to touchscreen failures in Tesla Model S and Model X vehicles appears to be more of a permanent nature. The articles mention that the touchscreen failures can trigger the loss of the rearview camera, affect defogger functions, chimes for turn signals, and Autopilot [107428, 109816]. The failure rates were noted to be over 30% in certain build months, and there were accelerating failure trends after 3 to 4 years in service [107428]. Additionally, Tesla has received over 10,000 owner requests to change out the main computer unit (MCU) due to issues with the touchscreen, indicating a significant and ongoing problem [107428]. (b) The software failure incident does not seem to be temporary as the failure rates were noted to be significant over certain build months and after a few years in service, indicating a persistent issue [107428]. Tesla's attempts to mitigate the effects of MCU failure through over-the-air updates were deemed "substantively insufficient" by NHTSA [109816], further suggesting that the problem is not easily resolved or temporary.
Behaviour crash, omission, value, other (a) crash: The software failure incident in the Tesla vehicles resulted in touchscreen failures, leading to the loss of rearview camera, affecting defogger functions, turn signal chimes, and Autopilot functionality [107428, 109816]. (b) omission: The touchscreen failures in the Tesla vehicles caused the omission of critical functions such as the rearview camera, defogger, turn signal chimes, and Autopilot features [107428, 109816]. (c) timing: The software failure incident did not specifically mention timing issues where the system performed its intended functions too late or too early. (d) value: The failure of the touchscreen in the Tesla vehicles led to incorrect performance of functions such as the rearview camera, defogger, turn signal chimes, and Autopilot system [107428, 109816]. (e) byzantine: The software failure incident did not exhibit behaviors of inconsistent responses or interactions that would classify it as a byzantine failure. (f) other: The software failure incident also involved longer boot-up times and increased latency of response in addition to complete touchscreen failure [107428].

IoT System Layer

Layer Option Rationale
Perception processing_unit, embedded_software (a) sensor: The failure in the Tesla Model S and Model X vehicles was related to touchscreen failures, which affected the rearview camera, defogger functions, turn signal chimes, and Autopilot system. These issues were linked to failures in the media control unit (MCU) and the touchscreens, not directly to sensor errors [107428, 109816]. (b) actuator: The articles did not mention any failures related to actuators in the Tesla vehicles. The focus was primarily on touchscreen failures and issues with the media control unit (MCU) [107428, 109816]. (c) processing_unit: The failure in the Tesla vehicles was specifically linked to the media control unit (MCU) and the touchscreen, which are part of the processing unit responsible for controlling various vehicle functions. The failure was due to issues with the Nvidia Tegra 3 processors and the integrated memory card within the MCU [107428, 109816]. (d) network_communication: The articles did not mention any failures related to network communication errors in the Tesla vehicles. The focus was on touchscreen failures and issues with the media control unit (MCU) [107428, 109816]. (e) embedded_software: The failure in the Tesla vehicles was related to issues with the media control unit (MCU) and the touchscreen, which are components that rely on embedded software to function. The failure was attributed to problems with the Nvidia Tegra 3 processors and the integrated memory card within the MCU, indicating a failure related to embedded software errors [107428, 109816].
Communication unknown The software failure incident related to the touchscreen failures in Tesla Model S and Model X vehicles was not directly related to the communication layer of the cyber physical system that failed. The failures were primarily attributed to issues with the touchscreen itself, specifically the media control unit (MCU) and the Nvidia Tegra 3 processors with integrated memory cards, which led to the loss of rearview camera functionality and other safety-related vehicle functions [107428, 109816]. The articles did not mention any issues related to the communication layer or network/transport layer failures in the cyber physical system.
Application FALSE The software failure incident related to the touchscreen failures in Tesla Model S and Model X vehicles was not explicitly mentioned to be related to the application layer of the cyber physical system. The articles primarily focused on the touchscreen failures triggered by issues with the media control unit (MCU) and the Nvidia Tegra 3 processors, rather than attributing the failures to bugs, operating system errors, unhandled exceptions, or incorrect usage typically associated with the application layer of a system. Therefore, it is unknown whether the failure was specifically related to the application layer based on the information provided in the articles [107428, 109816].

Other Details

Category Option Rationale
Consequence property, non-human, theoretical_consequence (a) death: There is no mention of any deaths resulting from the software failure incident in the provided articles [107428, 109816]. (b) harm: The articles do not mention any physical harm caused to individuals due to the software failure incident [107428, 109816]. (c) basic: There is no indication that people's access to food or shelter was impacted by the software failure incident [107428, 109816]. (d) property: The software failure incident impacted people's material goods as the touchscreen failures in Tesla vehicles affected various vehicle systems such as the rearview camera, defogger functions, and turn signal chimes [107428, 109816]. (e) delay: The articles do not mention any delays caused by the software failure incident [107428, 109816]. (f) non-human: Non-human entities were impacted by the software failure incident as the touchscreen failures in Tesla vehicles affected the functionality of the vehicles themselves [107428, 109816]. (g) no_consequence: The software failure incident had real observed consequences as it affected various vehicle systems and functionalities in Tesla vehicles [107428, 109816]. (h) theoretical_consequence: There were potential consequences discussed regarding the touchscreen failures in Tesla vehicles, such as loss of rearview camera, defogger functions, and turn signal chimes, which were actual observed consequences as well [107428, 109816]. (i) other: The articles do not mention any other specific consequences of the software failure incident beyond the impact on vehicle systems and functionalities [107428, 109816].
Domain transportation (a) The failed system in the articles is related to the transportation industry, specifically affecting Tesla Model S sedans and Model X crossover SUVs [107428, 109816]. The touchscreen failures on these electric vehicles have led to issues with the rearview camera, defogger functions, turn signal chimes, and the Autopilot driver-assistance system, all of which are crucial for the safe operation of vehicles in the transportation sector.

Sources

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